Now we know our robot.

We Know Robots by nhfoley
We Know Robots, a photo by nhfoley on Flickr.
After thirty-some filthy, intimate hours, there are twenty-five, flex-rated electrical conductors and a pneumatic hose running through Abe's center.

These cables will allow us to connect power, data, pressure, and vacuum to the end effector of the robot, while never having to worry about them becoming tangled during complex movements.

When robots leave the factory with these things pre-wired, the cables are placed while each massive axis is connected to the next. We dreamt about these scenarios, working at 4am, when our shoulders ached from contorting to reach cables our fingers could barely touch, and our hands bled from untrimmed flashing while struggling with deeply hidden bolts.

Coaxing a cable by nhfoley
Coaxing a cable, a photo by nhfoley on Flickr.
Above, you can barely see our green multi-conductor cable progressing through the some of the last steps of Abe's labyrinth. In a productive use of the middle finger, I'm helping our cable take the radius of the its carrier. Eventually, we succeeded in routing the cables through, and the (trying) labor seemed worth  the several thousand dollars we would have spent having this done by the manufacturer.

Princeton Custom Robots

Airbrushing Abe by Ryan Luke Johns
Airbrushing Abe, a photo by Ryan Luke Johns on Flickr.

Forget hot rods and choppers: custom robots are where it's at. Abe recently got a good cleaning and a new coat of paint, and is starting to look rather sharp.
Next up is routing some cable and air hose...